Product Description
Product Name: Asia standard lengthened Square Flanged Linear Bearing
Linear motion bearings have the characteristics of smooth movement, low friction, high rigidity, long life, economy, easy to maintain or replace,
Our priority is 100% quality control and 100% customer satisfaction. We have a responsibility to help our customers to be competitive and advantageous in the market
Maneuvering linear slides such as machine slides, XY tables, roller tables and some dovetail sliders are moved by the bearings of the drive mechanism. Not all linear slides are electric, there are non-electric dovetail slides, ball bearing sliders and roller sliders that provide low friction linear motion for inertially or manually driven devices. All linear sliders provide linear motion according to bearings, whether they are ball bearings, dovetail bearings or linear roller bearings. XY tables, linear stages, machine sliders and other advanced sliders use linear motion bearings to provide multi-axis movement along X and Y.
Product General information
a, Low frictional linear motion
Steel balls are accurately guided by a retainer, so low frictional resistance and stable linear motion can be achieved.
Simple replacement of conventional plain bushings
It is easy to use Linear Bushings instead of conventional plain bushings, because both types are used with a round shaft, and no major redesign is necessary.
b, Wide variations
For each dimensional series, standard, adjustable clearance and open types are available with and without seals, so the best linear bushing for the application may be selected. In addition to the standard type, the high-rigidity long type is available. These types can be selected to suit the requirements in applications.
c, Miniature linear bushing LM Compact design
Miniature Linear Bushing is very small in size, allowing for compact assembly in machines and equipment.
d, High Reliability
ERSK linear bearing has very stringent quality control standards covering every production process. With proper lubrication and use,trouble-free operation for an extended period of time is possible.
e,Smooth Operation
The high efficiency of linear shaft is vastly superior to conventional shaft. The torque required is less than 30%. Linear motion can be easily changed from rotary motion. The linear bearings are moved very smoothly in the linear shaft.
f,High Durability
Rigidly selected materials, intensive heat treating and processing techniques, backed by years of experience,have resulted in the most durable linear bearings manufactured.
g,Easy interchangable
h,Easy maintenance
the linear rails can replace the base surface installation, the old wear parts (rails and blocks) can be replaced, reduce costs.
i,Easy installation
the linear rails and carriages can be changed easily, reduce material costs, reduce product prices, reduce product replacement costs and time.
Company Profile
Yiboyuan (HangZhou City) Precision Machinery Co., Ltd. is located in Bacha Road Industrial Park, HangZhou City, HangZhou City, ZheJiang Province, is a professional manufacturer of linear bearings
integrating design, research and development, production and sales. The company’s main products are: YBYZ linear bearings, YBYZ linear flange bearings, YBYZ nickel-plated linear bearings, YBYZ steel linear bearings, YBYZ box sliders, YBYZ smooth shaft supports, YBYZ self lubricating bearings, YBYZ outer steel inner copper linear bearings, YBYZ aluminum-plastic linear bearings, YBYZ all-plastic linear
bearings, YBYZ graphite copper sleeved linear bearings, YBYZ fixed rings, nut seats, cross shaft brackets and so on. Yiboyuan linear bearings should build the most complete linear bearing enterprises and smooth shaft supporting products at home and abroad, and solve one-stop procurement services for automation companies.Our mission – to create revenue benefits for customers, provide high-quality products for the market, and create a stage for employees to play, the future Yiboyuan is a high-tech, service-oriented, international Yiboyuan, to build a century-old brand is our continuous goal.
Brand trademark registration
Yiboyuan (HangZhou) Precision Machinery Co., Ltd. is a professional manufacturer of linear motion products with many years of experience. And has its own registered brand YBYZ, we specialize in the production of linear bearings, plain bearings, shaft bearings, box sliders, self-lubricating copper sleeve. Good quality, competitive price. Our company is located in HangZhou City, ZheJiang Province. Close to HangZhou Port, ZheJiang Port.
Our products are widely used in precision machinery, fitness equipment, printing presses, packaging machines, medical and food machinery, textile machinery and other machinery and auxiliary equipment. Our products sell well in North America, Western Europe, Australia, Southeast Asia, the Middle East, South America and other regions.
Our packing:
* Industrial pakage
HangZhou City, ZheJiang Province.
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| Feature: | Vacuum, Magnetically, Low Temperature, Corrosion Resistant, High Temperature, High Speed |
|---|---|
| Function: | Super |
| Flange Shape: | None |
| Shape: | Straight |
| Series: | LM |
| Material: | Bearing Steel |
| Samples: |
US$ 0.1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Challenges and Solutions for Addressing Friction and Wear in Linear Bearings
Friction and wear are common challenges in linear bearings that can impact their performance and lifespan. Here are the challenges and some solutions to address them:
- 1. Challenge: Friction:
Friction between the bearing components can lead to increased energy consumption, heat generation, and reduced efficiency.
- Solution: Lubrication:
Proper lubrication is essential to minimize friction. Lubricants reduce the contact between moving parts, allowing smoother motion and reducing wear. Choosing the right lubricant and applying it correctly can significantly mitigate friction-related issues.
- 2. Challenge: Wear:
Continuous movement can lead to wear on the bearing surfaces, affecting precision and performance over time.
- Solution: Regular Maintenance:
Implementing a regular maintenance schedule can help monitor wear and replace worn components before they compromise performance. This includes cleaning, re-lubrication, and periodic inspection of the bearing’s condition.
- 3. Challenge: Contaminants:
Dust, debris, and foreign particles can enter the bearing system, leading to increased friction and accelerated wear.
- Solution: Sealing and Protection:
Using seals, covers, or protective enclosures can help prevent contaminants from entering the bearing system. These protective measures maintain the integrity of the lubricant and extend the bearing’s lifespan.
- 4. Challenge: Improper Installation:
If linear bearings are not installed correctly, misalignment and uneven load distribution can contribute to friction and wear.
- Solution: Precise Installation:
Follow manufacturer guidelines for proper installation, ensuring accurate alignment and even load distribution. This reduces the risk of premature wear and ensures optimal performance.
- 5. Challenge: Inadequate Lubrication:
If the linear bearings are under-lubricated or over-lubricated, it can lead to increased friction and wear.
- Solution: Lubrication Management:
Monitor and manage lubrication levels to ensure they are within the recommended range. Regularly assess the lubricant’s condition and replenish as needed to maintain optimal performance.
- 6. Challenge: High Loads and Speeds:
High loads and speeds can increase friction and wear on linear bearings.
- Solution: Proper Selection:
Select linear bearings that are designed to handle the specific loads and speeds of the application. This ensures that the bearings can operate effectively under the given conditions.
Addressing friction and wear challenges in linear bearings requires a combination of proper maintenance practices, appropriate lubrication, protective measures, and careful selection of bearings. By implementing these solutions, the performance and longevity of linear bearings can be optimized.
Managing Contamination and Debris in Linear Bearings
Contamination and debris pose significant challenges to the proper functioning of linear bearings. However, various measures are employed to effectively manage these issues:
- Preventive Sealing:
Linear bearings are often equipped with protective seals that act as barriers against contaminants. These seals prevent dust, dirt, and other particles from entering the bearing housing, thus reducing the risk of contamination.
- Shielding:
Linear bearings can incorporate shields that offer an additional layer of protection against debris. Shields are designed to keep larger particles away from the bearing’s rolling elements, enhancing the bearing’s longevity.
- Wipers and Scrapers:
Some linear bearings feature wipers or scrapers that actively remove debris from the bearing’s moving parts. These components help prevent the accumulation of contaminants that could compromise performance.
- Regular Maintenance:
Periodic inspection and cleaning are crucial to maintaining the cleanliness of linear bearings. Routine maintenance procedures help identify and remove any foreign particles that may have entered the bearing housing.
- Clean Environment:
Creating a clean operating environment is essential. In applications where contamination is a concern, steps are taken to minimize the presence of dust, dirt, and other pollutants in the vicinity of the linear bearings.
- Proper Lubrication:
Lubrication not only reduces friction but also creates a barrier against contaminants. The lubricant can help prevent particles from adhering to bearing surfaces, facilitating their removal during maintenance.
- Regular Inspections:
Frequent visual inspections can help identify early signs of contamination. Timely detection allows for prompt cleaning and maintenance, preventing further damage.
- Appropriate Sealing Materials:
Using high-quality sealing materials that are resistant to wear and tear is essential. The right materials can effectively keep contaminants out while withstanding the operating conditions.
- Choosing Suitable Environment:
Where possible, placing linear bearings in environments with lower levels of contamination or installing additional protective measures can help manage debris-related challenges.
By implementing these strategies, engineers and operators can effectively manage the challenges associated with contamination and debris, ensuring the optimal performance and longevity of linear bearings.
Common Applications and Industries for Linear Bearings
Linear bearings find widespread use in a variety of applications and industries due to their ability to provide controlled linear motion. Some common applications and industries where linear bearings are essential components include:
- Industrial Automation:
Linear bearings are used in automated machinery and equipment to enable precise and repeatable movement of components. They play a critical role in assembly lines, material handling systems, and robotics.
- CNC Machinery:
In computer numerical control (CNC) machines, linear bearings facilitate accurate movement of the cutting tool or workpiece. They contribute to the precision and quality of machining operations.
- Medical Devices:
Linear bearings are crucial in medical equipment such as MRI machines, CT scanners, and robotic surgical systems. Their precision and smooth motion are vital for accurate medical procedures.
- Packaging Machinery:
In packaging and labeling machines, linear bearings ensure precise movement of containers, products, and labeling mechanisms. This results in consistent and reliable packaging processes.
- Printing Industry:
Linear bearings are used in printing presses to ensure precise movement of print heads, paper feed mechanisms, and other critical components. This helps achieve accurate printing results.
- Textile Machinery:
In textile manufacturing, linear bearings contribute to the smooth operation of spinning machines, looms, and fabric handling systems. They help maintain proper tension and alignment of materials.
- Aerospace and Defense:
Linear bearings are utilized in aerospace applications such as aircraft actuators, landing gear systems, and satellite mechanisms. They withstand harsh conditions and provide reliable motion control.
- Material Handling:
In conveyor systems and material handling equipment, linear bearings facilitate the movement of goods along production lines, warehouses, and distribution centers.
- Automotive Industry:
Linear bearings are used in automotive manufacturing for tasks like seat adjustments, sunroof operation, and door mechanisms. Their precision enhances passenger comfort.
- Scientific Research:
In laboratory equipment and scientific instruments, linear bearings contribute to accurate positioning of samples, sensors, and analytical components.
These are just a few examples of the diverse applications and industries where linear bearings are essential. Their ability to provide controlled and reliable linear motion makes them indispensable in achieving precision, efficiency, and performance across various sectors.
editor by CX 2024-05-02