Product Description
Product Description
Product Description:
| Type | • Single Row Four Point Contact Ball Slewing Bearing • Single Row Crossed Cylindrical Roller Slewing Bearings • Double Row Ball Slewing Bearings •Double Row Roller/Ball Combination Slewing Bearing •Three-Row Roller Slew Ring Bearing |
| Rolling elements | Steel ball / Cylinder Roller |
| Rolling elements Material | GCr5/GCr15SiMn/Customized |
| Bearing Material | 50Mn/42CrMo/42CrMo4V /Stainless Steel,Alu,Customized |
| Cage Material | Nylon 1571/ Steel /Brass |
| Structure | Taper pin , Mounting holes,Inner ring ,Grease fitting,Load plug, Seals , Roller ,Spacer Balls or separators |
| Outer diameter | 50-10000mm |
| Bore size | 50-10000mm |
| Mounting hole | Through Hole/Tapped hole/Counterbore |
| Raceway hardness | 55-62HRC |
| Inner and outer ring modulation hardness |
229-269HB/Customized |
| Gear type | No gear ,Internal gear , External gear. |
| Embellish grease | EP2 lithium lubricating grease |
| Certificate | ABS.BV,DNV,ISO9001,GL,3.1,3.2 |
| Application area | Ladle turret,Stacker crane,Bucket wheel machine,Solar heliostat Tracking System,port crane, Cabling machine,tower crane , off shore platform,ferris wheel, Palletizing robot,Rotary metallurgical furnace,can packing machine,Wind blade transporter,shield tunneling machine,tube push bench,excavator |
| Brand Name | SoCare-MSI |
| Place of Origin | China |
| Warranty | 18 months |
| Payment term | T/T is our first choice |
|
Packing details |
1,Filling with anti-rust oil 2.Corved with Plastic paper 3.Corved with kraft paper 4.Corved with Blue tie 5.Put in wooden box |
Slewing ring bearings are large-size rolling bearings that can accommodate axial, radial and moment loads acting either singly or in combination and in any direction .They can perform both slewing (oscillating) movements as well as rotational movements. A slewing ring bearing consist of an inner ring, an outer ring and rolling elements (balls or cylindrical rollers) that are separated by polyamide spacers .The rings, 1 of which usually incorporates a gear ,are provided with holes to accommodate attachment bolts. The holes may be threaded. Generally , only the raceways in the rings are hardened and precision-ground.Integral seals made of acrylonitrile-butadiene rubber (NBR) keep the lubricant in, and contaminants out of the bearing. Slewing ring bearings are re-lubricated through grease fittings to reduce maintenance and operating costs.
Compared to traditional pivot arrangements, slewing ring bearing arrangements provide many design and performance advantages. The compactness and large inner diameter simplify the design of the bearing arrangement and its associated components .The low sectional height of these bearings means that the pinion lever can be kept short. In most cases only flat mounting surfaces on the associated components are needed.
Slewing ring bearings were originally designed to be mounted only on horizontal support structure, but can now be used successfully in vertical bearing arrangements .
Slewing ring bearings perform extremely well in a variety of applications such as:
¤ Access platforms
¤ Bucket wheel excavators
¤ Conveyor booms
¤ Cranes of all type
¤ Small ,medium and large excavators
¤ InHangZhou tables
¤ Ladle turrets
¤ Offshore applications
¤ Robots
¤ Railway bogies
¤ Rotary platforms
¤ Stackers
¤ Solar mirrors
¤ Tunnel boring machines
¤ Wind turbines
Introduction
SCB-XR cross roller bearings
Provides higher level of stiffness while not increasing rotational torque
OD size range up : 11″-209″
Construction
-Cylindrical rollers in V shaped rolling path
-Rollers in alternating axis of roation
-Sealed
-Ring Configuration:
Non geared
External gear
Internal gear
-Grease fittings for lubrication
Applications
-Robotics
-Military
-Machine tools
-Radar
-Satellite
Company Profile
Company Profile:
About SoCare :
The SoCare brand is synonymous with quality.
Now, we have become an even greater resource for our business partners. Due to embracing technical advances, product support, and service, we have become a truly solutions-oriented supplier.
SoCare is creating greater value for our partners.
These advances all work together to bring our customers the added benefit of higher productivity. In addition, we provide application specific products, leading edge design simulation tools, on sight engineering support, plant asset efficiency programs, and advanced supply chain management.
With SoCare you can expect more!
Application:
Slewing ring bearings can be widely used in lifting & transport machinery, mining machinery, construction machinery, port hoisting machinery, port oil transfer equipment, onshore and offshore crane, excavator, concrete machine, paper machine, plastic and rubber machine, weave machine, steel plant, electronic power plant, wind power generator, other construction and industry machines or equipments and other large rotary device.
Packaging & Shipping
Packing & Shipping:
Bearing surface is covered with the anti-rust oil first; and then wrapped with the plastic film;
And then packed with kraft paper and professional belts;
At last, with wooden box totally at the outer packing to invoid the rust or the moist;
We can depend on the customers demand to be packed.
After Sales Service
Our Service:
♥1.Your inquiry will be reply within 2 hours.
♥2.Fast delivery,within 15 working days.
♥3.Packing: you will receive a Perfect product with strong outside packing.
♥4.With advanced first-level facilities and testing equipment,to insure no mistake on the dimension of the bearings.
♥5.MOQ is 2 sets, Because we are manufacturer.
♥6.24 hours on line,no limited to talk to us.
♥7.Return Policy:We gladly accept returns for item purchased within a 15 day period, provided it is still in the original package, not used nor damaged.
♥8.Warranty Claims :The Warranty covers any Defect of the product for a period of 18 months. It does not cover items that are not correctly installed or over tightened which may cause premature failure. Installation or any other fee’s are not refundable.
FAQ
FAQ:
1.Q: Are you trading company or manufacturer ?
A: We are a manufacturing enterprise focusing on bearings and integrating research, production and sales with 20 years’ experience.
2.Q: How long is your delivery time?
A: Generally it is 7 days if the goods are in stock. or it is 15 days if the goods are not in stock, Also it is according to quantity.
3.Q: What is your terms of payment ?
A: Payment=1000USD, 30% T/T in advance, balance before shipment.
4.What are the company’s delivery terms?
A:We can accept EXW,FOB,CFR,CIF,etc. You can choose the 1 which is the most convenient cost effective for you.
5.Q: Can you provide special customization according to the working conditions?
A: Sure, we can design and produce the slewing bearings for different working conditions.
6.How many the MOQ of your company?
A:Depending on the size of the bearing, the MOQ is variable, if you are interested, you can contact me for a quote.
7.Does the company accept OEM or customized bearings?
A:In addition to standard products, we also supply non-standard and modified standard products for special application. Meanwhile, we provide OEM service.
8.Can the company provide free samples?
A:We can provide samples for free. You only need to provide shipping.
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| Standard or Nonstandard: | Standard |
|---|---|
| Feature: | High Speed, Corrosion-Resistant, Heat-Resistant |
| Sealing Gland: | Sealed On Both Sides |
| Rolling-Element Number: | Single-Row |
| Roller Type: | Spherical Raceway |
| Material: | Alloy |
| Samples: |
US$ 0/Set
1 Set(Min.Order) | |
|---|
Challenges and Solutions for Addressing Friction and Wear in Linear Bearings
Friction and wear are common challenges in linear bearings that can impact their performance and lifespan. Here are the challenges and some solutions to address them:
- 1. Challenge: Friction:
Friction between the bearing components can lead to increased energy consumption, heat generation, and reduced efficiency.
- Solution: Lubrication:
Proper lubrication is essential to minimize friction. Lubricants reduce the contact between moving parts, allowing smoother motion and reducing wear. Choosing the right lubricant and applying it correctly can significantly mitigate friction-related issues.
- 2. Challenge: Wear:
Continuous movement can lead to wear on the bearing surfaces, affecting precision and performance over time.
- Solution: Regular Maintenance:
Implementing a regular maintenance schedule can help monitor wear and replace worn components before they compromise performance. This includes cleaning, re-lubrication, and periodic inspection of the bearing’s condition.
- 3. Challenge: Contaminants:
Dust, debris, and foreign particles can enter the bearing system, leading to increased friction and accelerated wear.
- Solution: Sealing and Protection:
Using seals, covers, or protective enclosures can help prevent contaminants from entering the bearing system. These protective measures maintain the integrity of the lubricant and extend the bearing’s lifespan.
- 4. Challenge: Improper Installation:
If linear bearings are not installed correctly, misalignment and uneven load distribution can contribute to friction and wear.
- Solution: Precise Installation:
Follow manufacturer guidelines for proper installation, ensuring accurate alignment and even load distribution. This reduces the risk of premature wear and ensures optimal performance.
- 5. Challenge: Inadequate Lubrication:
If the linear bearings are under-lubricated or over-lubricated, it can lead to increased friction and wear.
- Solution: Lubrication Management:
Monitor and manage lubrication levels to ensure they are within the recommended range. Regularly assess the lubricant’s condition and replenish as needed to maintain optimal performance.
- 6. Challenge: High Loads and Speeds:
High loads and speeds can increase friction and wear on linear bearings.
- Solution: Proper Selection:
Select linear bearings that are designed to handle the specific loads and speeds of the application. This ensures that the bearings can operate effectively under the given conditions.
Addressing friction and wear challenges in linear bearings requires a combination of proper maintenance practices, appropriate lubrication, protective measures, and careful selection of bearings. By implementing these solutions, the performance and longevity of linear bearings can be optimized.
Recent Advancements in Linear Bearing Technology
Recent years have seen significant advancements in linear bearing technology, leading to improved performance, reliability, and versatility. Some notable developments include:
- Nanotechnology: The integration of nanotechnology has allowed for the development of ultra-precision linear bearings with nanometer-scale accuracy. These bearings are ideal for applications requiring extremely fine movement and positioning.
- Smart Bearings: Advances in sensor technology have enabled the creation of smart linear bearings that can monitor parameters like temperature, load, and vibration in real time. This data helps in predictive maintenance and optimizing operational efficiency.
- Materials Innovation: New materials with enhanced properties, such as self-lubricating and corrosion-resistant coatings, have extended the lifespan of linear bearings and reduced the need for frequent lubrication and maintenance.
- Compact Designs: Manufacturers are designing more compact linear bearings to suit space-constrained applications while maintaining high load capacity and precision.
- Environmental Sustainability: There’s a growing emphasis on developing linear bearings with reduced environmental impact, including using eco-friendly materials and designs that require less energy to operate.
- Integration of IoT: Linear bearings are being integrated into the Internet of Things (IoT) networks, allowing them to communicate with other equipment and systems for seamless automation and optimization.
- Magnetic Levitation Bearings: Magnetic levitation (maglev) technology is being applied to linear bearings to create frictionless movement, reducing wear and enabling smoother and more precise motion.
- Advanced Coatings: Coatings with enhanced wear resistance, low friction, and improved thermal properties are being applied to linear bearings, extending their service life in challenging environments.
These advancements have contributed to the expanding range of applications where linear bearings can be used, from aerospace and automotive industries to medical devices and consumer electronics. As technology continues to evolve, linear bearings will play a crucial role in enabling more efficient and precise motion control across various sectors.
Design Principles and Functionalities of Linear Bearings
Linear bearings are designed with specific principles to facilitate controlled linear motion along a single axis. These design principles contribute to their functionalities, making them essential components in various applications:
- Rolling Elements:
Linear bearings typically feature rolling elements, such as balls or rollers, that move along a track or rail. These rolling elements reduce friction and enable smooth linear motion.
- Guiding Mechanism:
Linear bearings incorporate a guiding mechanism to constrain the motion to a single axis. This guiding mechanism ensures that the linear bearing moves precisely along the desired path.
- Load Distribution:
The design of linear bearings allows for effective distribution of loads, both in the radial and axial directions. This load distribution ensures stability and prevents excessive stress on individual components.
- Rail or Track:
Linear bearings typically run along a rail or track that provides a smooth and accurate path for the rolling elements. The rail is designed to resist wear and maintain its precision over time.
- Cage or Carriage:
Linear bearings use a cage or carriage to house the rolling elements and maintain their proper spacing. This arrangement ensures even load distribution and smooth movement.
- Sealing and Lubrication:
Linear bearings often incorporate sealing mechanisms to protect the rolling elements from contaminants and to retain lubrication. Proper lubrication ensures smooth motion and extends the bearing’s lifespan.
- Mounting Options:
Linear bearings are designed to be mounted in various ways, depending on the application’s requirements. Mounting options include flange-mounted, base-mounted, or end-supported configurations.
- Adjustability:
Many linear bearings are designed with provisions for adjustment, allowing users to fine-tune the preload or clearance to optimize performance and minimize play.
- Materials:
Linear bearings are constructed from materials that offer high wear resistance, durability, and corrosion resistance. Common materials include steel, stainless steel, and various engineering plastics.
- Accessories:
Accessories such as end caps, seals, and lubrication systems can enhance the functionality and lifespan of linear bearings by providing protection and ensuring proper maintenance.
Functionalities of linear bearings include providing precise linear motion, guiding components along a defined path, minimizing friction, distributing loads, and maintaining stability. The design principles ensure reliable operation and make linear bearings indispensable in applications requiring controlled and accurate linear motion.
editor by CX 2024-05-08